Solution Description

UMC is the market chief in gearbox technological innovation. Over our forty yr historical past we have released many business changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and far more. We proceed to determine and redefine industry specifications for gearbox performance, top quality, attributes and technological innovation. Our gearboxes are function created to do the task. In no way more than-engineered.

UMC stands powering its products and is committed to manufacturing the very best items for a worldwide industry.

10141-103KU, 740U Master WITH SPLINED HYDRAULIC Enter

Attributes and Benefits

• Hydraulic input for direct motor coupling

• 2.25″ diameter metal output shaft

• 50:1 gear ratio

• Cartridge input and output seals

• Large input bearings

• Full cycle exterior enlargement chamber with stainless steel go over

• eleven-Bolt mounting sample

• Exterior seal protectors for input and output seals

• Prime oil fill plug

• Stuffed with severe stress equipment oil

• Optimistic wheel register

10141-105KU, 740U SLAVE

Features and Advantages

• 2.25″ diameter metal output shaft

• 50:1 equipment ratio

• Cartridge input and output seals

• Huge enter bearings

• Full cycle external expansion chamber with stainless metal go over

• eleven-Bolt mounting sample

• External seal protectors for enter and output seals

• Best oil fill plug

• Crammed with severe force equipment oil  

• Twin finished enter shaft with a hub cap for the unused end

• Constructive wheel sign up

TNT-2 Gearbox

Designed for applications where the irrigation system may need to be towed

This gearbox is the best solution for a towable irrigation system. Growers usually desire this gearbox in excess of a gearbox with a towable hub. Just disengage the worm and tow your program to its working area, then re-engage the worm and you are prepared to operate. The CX coupler is the ideal compliment for the TNT-2 gearbox because of to the ability to control coupler disengagement at the gearbox.

The UMC patented TNT-2 closing drive gearbox is developed exclusively for programs exactly where a center pivot or lateral move/ linear irrigation technique requirements to be towed. The gearbox provides the potential to disengage the worm equipment and allows customers to move methods from 1 spot to another with out requiring a Towable Hub incorporate on.

Functions and Rewards

• two.25″ output shaft
• 50:1 equipment ratio
• Dual input seals with triple lip output seals
• Bronze gear optional
• Input shaft guard
• Exterior seal protectors for enter and output seals
• Top oil fill plug
• eleven-Bolt mounting sample
• Total cycle growth chamber with stainless metal include
• Filled with excessive force worm equipment oil
• Metal output shaft and enter shaft
• Tapered roller bearings
• Involves carriage bolts and nuts
• Twin ended enter shaft

 
UMC PLANETARY WHEEL Travel GEARBOX, 68:1,Characteristics and Advantages:

one) Planetary gearboxes can change TL 
two) Hydraulic enter for direct motor coupling
3) Quick acting is regular for much more versatility
four) 24:1 or sixty eight:1 gear ratio
five) 9-bolt wheel flange pattern
six) CZPT output torque of 66,two hundred in-lbs
seven) Stuffed with lithium grease

UMC is the business leader in gearbox technology. In excess of 37 yr history they have released many sector shifting gearboxes these kinds of as the patented TNT gearbox, the 740, the 760, the 775 and far more. CZPT keep on to determine and redefine sector specifications for gearbox performance, good quality, features and engineering. CZPT gearboxes are purpose constructed to do the task. By no means above-engineered.CZPT stands powering its items and is committed to producing the very best goods for a worldwide industry.

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Choosing an Agricultural Gearbox

An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.

Bevel gearbox

When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.

Closed-loop seals

If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.

Quality of materials

Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.

editor by czh 2023-01-24