Product Description
Product Description
High Performance can Support Customized Wet Friction Material Paper Manufacturers
Getal, China’s leading supplier of Friction Materials, specializes in providing high-quality solutions tailored for automobiles and industrial applications. And we committed to delivering top-of-the-line friction paper that offers unmatched performance and reliability.
Wet clutch friction paper plays a key role in ensuring smooth engagement and disengagement of the clutch system.Here are benefits of using wet clutch friction paper from Getal:
Enhanced Durability: Our friction paper is engineered to withstand high temperatures and frictional forces, ensuring long-lasting durability even in the most demanding operating conditions.
Optimized Performance: With precise friction characteristics and consistent engagement properties, our friction paper helps optimize the performance of wet clutch systems, providing smooth and reliable operation.
Reduced Wear and Tear: By minimizing slippage and frictional losses, our friction paper helps reduce wear and tear on clutch components, extending the lifespan of the entire clutch system.
Customization Options: At Getal, we offer customization options to tailor our friction paper to your specific requirements, whether you need a particular size, thickness, or friction coefficient.
Product Parameters
| Product Parameters | |
| Material: | Wet paper-based friction materials& Wet paper-based friction disc |
| Raw material (component): |
45-55% fibre (aramid fibre, carbon fibre,composite reinforced fibre, etc.); 20% functional raw materials; remaining filling material (Aluminium oxide, silicone soil, color mixing materials, etc); After the paper is dipped in glue, the glue content is of 23-30%. |
| Size: | Paper width from the automatic paper production line: 600mm Diameter range <=600mm, Paper thickness: 0.6~2.5mm |
| Industrial Standard: | GB/T 13826-2008 Wet type (non-metallic) friction materials GB/T 21955-2008 Tractor and machinery for agriculture and forestry –Paper friction disc– Technical specifications GB/T 37208-2018 Nonmetallic paper based wet type friction materials GB/T 15141-2009 Test method for friction element of wet clutch |
| Applications range: | Engineering machinery: Excavator, Loader, Bulldozer, Paver, Reach stracker, Crane etc. Agricultural and forestry machinery: Tractor, Harvester and corresponding equipments Logistic machinery: Forklift truck, Port logistic machinery Automobile industrial machinery: Reducer, Wet cluth and Wet brake, Motorcycle clutch. |
| OEM and aftermarket | all types of wet paper-based friction disc, such as for Caterpillar, Komatsu, JCB, MF etc. |
| Process Flowchart | supporting documents |
| Design (Non-Standard) (performance requirement, application range, sample, drawing etc.) |
Drawing; general industrial documents or PPAP dokuments Prototype, first sample, Serie products |
| Paper friction layer | Material Test Report, Automatic production line of friction paper layer |
| Dies manufacturing (Paper Ring) |
Drawing; Prototype, first sample, Serie products |
| Paper ring cutting | Drawing, Process control sheet |
| Dipping in glue | Used glue according to customer’s requirement |
| friction disc | Drawing, Process control sheet (SOP, control plan) |
| Inspection and Packaging | Inspection report (Inspection plan) ; Packaging Fotos |
| Shipment | Invoice & Packing list, other necessary files |
| Specifications | ||||||
| Application range | Specific pressure Mpa |
Rotational speed m/s |
Oil temperatur °C |
Dynamic friction coefficient Ud | Dynamic friction coefficient Us | Wear rate (x10-8cm3/J) |
| Motorcycle | 0.5 | 15 | <=100 | >=0.16 | >=0.20 | <=6 |
| Automobile | 0.8-1.5 | 15 | <=100 | >=0.13 | >=0.15 | <=3 |
| Engineering machinery |
1.0-3.0 | 25 | <=100 | >=0.11 | >=0.13 | <=5 |
| Friction material Paper Ring Dimensions | |||
| Ring No. | Outer diameter mm | Inside diameter mm | Thickness range mm |
| HQR5711 | 125.00 | 81.00 | 0.6-2.5 |
| HQR5712 | 141.00 | 102.00 | 0.6-2.5 |
| HQR5713 | 150.00 | 90.00 | 0.6-2.5 |
| HQR5714 | 165.00 | 110.00 | 0.6-2.5 |
| HQR5715 | 163.30 | 116.00 | 0.6-2.5 |
| HQR5716 | 180.00 | 80.00 | 0.6-2.5 |
| HQR5717 | 180.00 | 120.00 | 0.6-2.5 |
| HQR5718 | 182.00 | 143.00 | 0.6-2.5 |
| HQR5719 | 182.50 | 129.50 | 0.6-2.5 |
| HQR5711 | 212.00 | 172.00 | 0.6-2.5 |
| HQR5712 | 242.30 | 197.00 | 0.6-2.5 |
| HQR5713 | 254.50 | 210.00 | 0.6-2.5 |
| HQR5714 | 267.50 | 220.00 | 0.6-2.5 |
| HQR5715 | 275.00 | 175.00 | 0.6-2.5 |
| HQR5716 | 276.00 | 226.00 | 0.6-2.5 |
| HQR5717 | 286.00 | 230.00 | 0.6-2.5 |
| HQR5718 | 298.00 | 200.00 | 0.6-2.5 |
| HQR5719 | 298.00 | 225.00 | 0.6-2.5 |
| HQR0301 | 300.00 | 195.00 | 0.6-2.5 |
| HQR0302 | 310.00 | 227.00 | 0.6-2.5 |
| HQR0303 | 325.00 | 200.00 | 0.6-2.5 |
| HQR0304 | 344.00 | 230.00 | 0.6-2.5 |
| HQR0305 | 345.00 | 264.00 | 0.6-2.5 |
| HQR0306 | 359.00 | 260.00 | 0.6-2.5 |
| HQR0307 | 365.00 | 268.00 | 0.6-2.5 |
| HQR0401 | 400.00 | 317.00 | 0.6-2.5 |
| HQR0402 | 428.00 | 277.00 | 0.6-2.5 |
| HQR0403 | 445.00 | 314.00 | 0.6-2.5 |
| HQR0404 | 495.00 | 335.00 | 0.6-2.5 |
Company Profile
Our company has a technical research and development team composed of engineers doctors and masters with a CHINAMFG theoretical foundation and rich experience, engaged in paper-based friction material research and development and technical services, having a wet friction material test bench and other testing instruments, automatic production lines of paper layer and spacious production sites that meet various specification of the industry (all have passed various verifications). We specialize in the production of paper-based friction materials sheet products with various requirements, in order to avoid the troubles caused by the continuous improvement of safety and environmental protection standards of downstream enterprises and to provide the downstream enterprises with guarantee for the long-term stable development. At the same time, the professional advantages of the company’s team can meet the special requirements of downstream companies that continuously improve their quality and performance.
We are a professional team, only engaged in research and development, production and service. We sincerely hope to provide downstream enterprises with high-quality products and excellent services. Win-win cooperation is your common choice!
Packaging & Shipping
FAQ
Q1 what are your terms of payment?
A:T/T 50% in advance and balance 50% before shipment.
Q2 How about your delivery time?
A:Usually 20 days for 2 tons.
Q3Can you produce according to the samples?
A:yes,we can produce by the samples customer confirmed.
Q4 what is your sample policy?
A:we can provide free existing samples,but customers need to pay for express delivery. Samples paper size is 300x300mm,thickness is the existing thickness in stock.Samples are sent out in 3-5 days by express.
Q5 what are your term of packing?
A: Generally,plastic bag +Carton+pallet.
Q6 what are your terms of delivery?
A:EXW. FOB.
Q7 How do you make our business long-term and good relationship?
A1:we keep good quality and competitive price to ensure our customers benefits.
A2: we respect every customers as our friend and we sincerely do business and make friends with them,no matter where they come from.
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| Application: | Motorcycle, Machinery, Agricultural Machinery, Car |
|---|---|
| Function: | Clutch, Change Drive Torque, Speed Changing, Speed Reduction |
| Type: | Gearbox |
| MOQ: | Support Small Batch Orders |
| Thickness: | 0.6-2.5mm |
| Transport Package: | Carton&Pallet |
| Samples: |
US$ 30/kg
1 kg(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-03-29